In the electrical field, plugs are common electrical connectors. Whether plugs and sockets are connected properly matters a lot. It has a direct impact on whether electrical equipment can work well and whether users are safe. Thus, the plug torque test device, like Pego PG-PIT plug torque test device, emerges as an important tool for detecting the reliability of plug connections.
1. Importance
During use, plugs need to withstand certain insertion and extraction forces as well as torque. If the torque force when the plug is connected is not enough, the plug might get loose. Then, problems like bad connection, getting too hot, and even fires could happen. On the other side, if the torque force is too big, it might break the plug or the socket, and this will also stop the electrical equipment from working right. The plug torque test device can accurately measure the torque during the insertion, extraction, and rotation of the plug. By doing this, it makes sure the torque force follows the right rules and safety needs. This helps keep electrical equipment working well and keeps people’s lives and things safe.
2. Relative Standard and Introductionto the Pego Plug Torque Test Device
The Pego Plug Torque Test Device is an essential tool in the electrical testing field. Primarily, this device is mainly used to test the torque applied to the fixed output socket or the device equipped with a plug after insertion. It’s of great significance as it meets the test requirements of IEC60335-1, GB4706.1 22.3 and IEC60065 clause 15.4.1 figure 11. By doing so, it ensures that the plug does not cause excessive stress when inserted into the socket. Moreover, the device shows its wide – ranging applicability. It is also applicable to plug standards in different countries and regions. To achieve this, it is equipped with a variety of plug fixtures to meet different test needs. This adaptability makes it a popular choice among manufacturers and testing institutions.
3. Features:
3.1 High sensitivity:
First and foremost, the plug torque testing machine equips with an balance arm. Notably, the range of the balance arm is 0-200mm adjustable. Additionally, it also equips with 4 weights, namely 0.25N*1, 0.5N*1, 1.25N*1 and 0.5N*1. As a result of these components, the balance arm and the weight can accurately measure the torque when the insert the plug into the socket.
3.2 Easy to adjust:
Additionally, the plug torque testing equipment is with reasonable design. As a result, it is simple to operate and easy to adjust.
3.3 Versatility:
Normally the plug torque test apparatus equippes with a wide range of socket fixtures. For instance, there are all-purpose plug which are applicable to GB and BS plugs, UL plugs and AS/NZS plug, etc. In addition, we can customize these fixtures as per the plug drawings provided by users. As a result, they are suitable for plugs of different countries and standards. This not only enhances the versatility of the test apparatus but also ensures that it can meet the diverse requirements in the field of electrical testing.
4. Test Principle
Basically, the plug torque tester simulates the insertion of the plug in actual use by applying a certain torque, and calculates the torque value through the weight of the weight and the distance on the lever arm.
5. Application scenarios
The plug torque machine is widely used in the following scenarios:
– Household appliances: used to test the insertion torque of household appliance plugs.
– Electronic products: we use it for plug torque testing of portable lamps and other electronic devices.
– Safety testing: The plug torque tester ensures that the plug will not cause damage to the device when inserted into the socket, ensuring safety in use.
In conclusion, the plug torque test device plays a crucial role in ensuring electrical connection safety. With continuous technological innovation and development, it will play an even greater role in more fields and escort the development of the electrical industry.
